Research Articles | Challenge Journal of Concrete Research Letters

Mechanical performance of concrete using rice husk ash–plastic artificial aggregates with varying particle sizes

Dwi Nurtanto, Ketut Aswatama Wiswamitra, Mohamad Fikri Nurhidayat, Bagas Rahmandita Subchan, Imam Junaidi
Dwi Nurtanto iD * Department of Civil Engineering, Universitas Jember, Jember 68121, Indonesia
Ketut Aswatama Wiswamitra iD Department of Civil Engineering, Universitas Jember, Jember 68121, Indonesia
Mohamad Fikri Nurhidayat iD Department of Civil Engineering, Universitas Jember, Jember 68121, Indonesia
Bagas Rahmandita Subchan iD Department of Civil Engineering, Universitas Jember, Jember 68121, Indonesia
Imam Junaidi iD Department of Civil Engineering, Universitas Jember, Jember 68121, Indonesia
View Counter: Abstract | 46 times | ‒ Full Article | 25 times |
Citation Metadata Academic search Print
Email (login required) Facebook X (Twitter) LinkedIn Reddit WhatsApp
Contact author (login required)

Abstract

The increasing consumption of plastic and its long decomposition period necessitate innovative strategies for utilizing PET plastic waste in civil engineering applications, particularly through its conversion into artificial coarse aggregates for concrete. This study investigates the effect of rice husk ash (RHA) fineness used as a filler in PET-based artificial aggregates on the mechanical properties of concrete. Three RHA particle sizes were considered: ASP50, ASP100, and ASP200. PET plastic waste and RHA were mixed at a ratio of 1:4, melted, cast, and crushed to produce artificial coarse aggregates with particle sizes ranging from 5 to 10 mm. Concrete specimens were prepared in cylindrical molds and tested for compressive strength and split tensile strength at 28 days. The results showed that concrete incorporating ASP200–PET aggregates achieved the highest compressive strength (17.42 MPa) and split tensile strength (1.58 MPa) among the modified mixtures. A consistent improvement in mechanical performance was observed with decreasing RHA particle size, attributed to better particle packing and denser concrete. However, the mechanical properties of concrete containing artificial PET aggregates remained lower than those of conventional concrete with natural aggregates. Despite this reduction in strength, the significant decrease in concrete density indicates the potential of RHA–PET artificial aggregates for lightweight and non-structural concrete applications.

Keywords

rice husk ash; pet waste; artificial coarse aggregate; rha fineness; compressive strength; lightweight concrete

References

AbdelMoti HM, Mustafaa MA (2019). Use of polypropylene waste plastic pellets as partial replacement for fine aggregate in concrete. University of Khartoum Engineering Journal, 9(1), 37-43.

Abellán-García J, Martínez DM, Khan MI, Abbas YM, Pellicer-Martínez F (2023). Environmentally friendly use of rice husk ash and recycled glass waste to produce ultra-high-performance concrete. Journal of Materials Research and Technology, 25, 1869-1881.

Abolhasani A, Samali B, Aslani F (2022). Rice husk ash incorporation in calcium aluminate cement concrete: life cycle assessment, hydration and strength development. Sustainability, 14(2), 1012.

ACI E1-07 (2007). Aggregates for Concrete. American Concrete Institute, Farmington Hills, MI, USA.

Al-Baghdadi HM, Shubbar AA, Al-Khafaji ZS (2021). The impact of rice husk ash on mechanical properties of reactive powder concrete. International Review of Civil Engineering, 12(4), 248-254.

Almeshal I, Tayeh BA, Alyousef R, Alabduljabbar H, Mohamed AM (2020). Eco-friendly concrete containing recycled plastic as partial replacement for sand. Journal of Materials Research and Technology, 9(3), 4631-4643.

Amran M, Fediuk R, Murali G, Vatin N, Karelina M, Ozbakkaloglu T, Krishna RS, Sahoo AK, Das SK, Mishra J (2021). Rice husk ash-based concrete composites: a critical review of their properties and applications. Crystals, 11(2), 168.

Askar MK, Al-Kamaki YSS, Hassan A (2023). Utilizing polyethylene terephthalate (PET) in concrete: a review. Polymers, 15(15), 3320.

ASTM C29/C29M-97 (1997). Standard Test Method for Bulk Density (“Unit Weight”) and Voids in Aggregate. ASTM International, West Conshohocken, PA, USA.

ASTM C39/C39M-21 (2021). Standard Test Method for Compressive Strength of Cylindrical Concrete Specimens. ASTM International, West Conshohocken, PA, USA.

ASTM C496/C496M-17 (2017). Standard Test Method for Splitting Tensile Strength of Cylindrical Concrete Specimens. ASTM International, West Conshohocken, PA, USA.

ASTM C566-04 (2004). Standard Test Method for Total Evaporable Moisture Content of Aggregate by Drying. ASTM International, West Conshohocken, PA, USA.

Awolusi TF, Oguntayo DO, Aladegboye OJ, Azab M, Deifalla AF (2023). Optimization of concrete containing polyethylene terephthalate powder and rice husk ash using response surface methodology. Journal of Engineering, 2023(1), 6237122.

Bachtiar E, Jumawan F, Tahang T, Setiawan A (2020). Examining polyethylene terephthalate (PET) as artificial coarse aggregates in concrete. Civil Engineering Journal, 6(12), 2416-2424.

Badache A, Latroch N, Hacini M, Benosman AS, Mouli M, Senhadji Y, Maherzi W (2025). Innovative composite aggregates from thermoplastic waste for circular economy mortars. Construction Materials, 5(3), 58.

Bohre A, Jadhao P, Tripathi K, Pant KK, Likozar B, Saha B (2023). Chemical recycling of PET waste. ChemSusChem, 16(14), e202300142.

Bouarroudj ME, Rémond S, Cazacliu B, Potier G, Courard L, Bulteel D (2023). Effects of crushing and grinding on the porosity of hardened cement paste. Buildings, 13(9), 2319.

Correa PM, Santana RMC, Guimarães D, Graeff AG (2020). Post-consumer PP as partial substitute of sand: effect of surface treatment PP with surfactant on concrete properties. Composite Interfaces, 27(9), 815-828.

Dawood AO, Al-Khazraji H, Falih RS (2021). Physical and mechanical properties of concrete containing PET wastes as a partial replacement for fine aggregates. Case Studies in Construction Materials, 14, e00482.

Duan Z, Zhao W, Ye T, Zhang Y, Zhang C (2022). Measurement of water absorption of recycled aggregate. Materials, 15(15), 5141.

Endale SA, Taffese WZ, Vo DH, Yehualaw MD (2023). Rice husk ash in concrete. Sustainability, 15(1), 137.

Farid SA, Zaheer MM (2023). Production of new generation and sustainable concrete using rice husk ash (RHA): a review. Materials Today: Proceedings, in press.

Faried AS, Mostafa SA, Tayeh BA, Tawfik TA (2021). Nano rice husk ash in ultra-high-performance concrete. Construction and Building Materials, 290, 123279.

Ganasen N, Krishnaraj L, Onyelowe KC, Alaneme GU, Otu ON (2023). Soft computing techniques for predicting the properties of raw rice husk concrete bricks using regression-based machine learning approaches. Scientific Reports, 13, 14503.

Gencel O, Benli A, Bayraktar OY, Kaplan G, Sutcu M, Elabade WAT (2021). Effect of waste marble powder and rice husk ash on the microstructural, physico-mechanical and transport properties of foam concretes exposed to high temperatures and freeze-thaw cycles. Construction and Building Materials, 291, 123374.

Hasan NMS, Sobuz MHR, Khan MMH, Mim NJ, Meraz MM, Datta SD, Rana MJ, Saha A, Akid ASM, Mehedi MT, Houda M, Sutan NM (2022). Integration of rice husk ash as supplementary cementitious material in the production of sustainable high-strength concrete. Materials, 15(22), 8171.

Hu L, He Z, Zhang S (2020). Sustainable use of rice husk ash in cement-based materials: environmental evaluation and performance improvement. Journal of Cleaner Production, 264, 121744.

Jaskowska-Lemańska J, Kucharska M, Matuszak J, Nowak P, Łukaszczyk W (2022). Selected properties of self-compacting concrete with recycled PET aggregate. Materials, 15(7), 2566.

Jittin V, Bahurudeen A, Ajinkya SD (2020). Utilisation of rice husk ash for cleaner production of different construction products. Journal of Cleaner Production, 263, 121578.

Kang S, Hong S, Moon J (2019). The use of rice husk ash as reactive filler in ultra-high performance concrete. Cement and Concrete Research, 115, 389-400.

Kannur B, Chore HS (2023). Low-fines self-consolidating concrete using rice husk ash for road pavement: an environment-friendly and sustainable approach. Construction and Building Materials, 365, 130036.

Liang C, Chen H, Li R, Chi W, Wang S, Hou S, Gao Y, Zhang P (2024). Effect of additional water content and adding methods on the performance of recycled aggregate concrete. Construction and Building Materials, 423, 135868.

Lin Y, Alengaram J, Ibrahim Z (2023). Effect of treated and untreated rice husk ash, palm oil fuel ash, and sugarcane bagasse ash on the mechanical, durability, and microstructure characteristics of blended concrete - a comprehensive review. Journal of Building Engineering, 78, 107500.

Marvila MT, de Matos P, Rodríguez E, Monteiro SN, de Azevedo ARG (2022). Recycled aggregate: a viable solution for sustainable concrete production. Materials, 15(15), 5276.

Mohsen MO, Aburumman MO, Al Diseet MM, Taha R, Abdel-Jaber M, Senouci A, Abu Taqa A (2023). Fly ash and natural pozzolana impacts on sustainable concrete permeability and mechanical properties. Buildings, 13(8), 1927.

Mousavimehr M, Nematzadeh M (2020). Post-heating flexural behavior and durability of hybrid PET-rubber aggregate concrete. Construction and Building Materials, 265, 120359.

Paikara RK, Gyawali TR (2023). Influence of aluminum powder content and powder-to-sand ratio on the physical and mechanical properties of aerated lightweight mortar. Cleaner Materials, 10, 100213.

Pu B, Liu B, Li L, Jiang L, Zhou J, Ding P (2024). Using rice husk ash in alkali-activated ultra-high-performance concrete: flowability, early age strength and elasticity modulus. Construction and Building Materials, 443, 137771.

Qaidi S, Al-Kamaki Y, Hakeem I, Dulaimi AF, Özkılıç Y, Sabri M, Sergeev V (2023). Investigation of the physical-mechanical properties and durability of high-strength concrete with recycled PET as a partial replacement for fine aggregates. Frontiers in Materials, 10, 1101146.

Rao Y, Ding Y, Sarmah AK, Liu D, Pan B (2020). Vertical distribution of pore-aggregate-cement paste in statically compacted pervious concrete. Construction and Building Materials, 237, 117605.

Rocha JHA, Tinoco MP, Toledo Filho RD (2023). The effect of recycled concrete powder (RCP) from precast concrete plant on fresh and mechanical properties of cementitious pastes. Materiales de Construcción, 73(352), e325.

Herrera Rosas M, Cayo Chileno NG, Araoz Campos A, Aquino Rocha JH (2023). Analysis of concrete mechanical properties when adding type-E glass fibers. Journal of Building Pathology and Rehabilitation, 8, 40.

Sandhu RK, Siddique R (2017). Influence of rice husk ash (RHA) on the properties of self-compacting concrete: a review. Construction and Building Materials, 153, 751-764.

Satwarnirat A, Archenita D, Eldiswari Z, Silvianengsih, Yuliet R (2023). The influence of cement substitution with rice husk ash on high-strength concrete. E3S Web of Conferences, 464, 09008.

Shaheen YBI, Etman ZA, Sabiha HL (2025). Design of reactive powder concrete mortar mixes through high strength and durability. Challenge Journal of Concrete Research Letters, 16(3), 142-154.

Shirgire A, Thenmozhi S, Jesuraj VP, Shelar A, Chavhan VS, Javanjal V (2024). Experimental study on high performance concrete using rice husk ash. Materials Today: Proceedings, 103, 594-600.

Siddika A, Mamun MAA, Ali MH (2018). Study on concrete with rice husk ash. Innovative Infrastructure Solutions, 3, 18.

Siddika A, Mamun MAA, Alyousef R, Mohammadhosseini H (2021). State-of-the-art-review on rice husk ash: a supplementary cementitious material in concrete. Journal of King Saud University - Engineering Sciences, 33(5), 294-307.

SNI 03-2461-2002 (2002). Specification of Lightweight Aggregate for Structural Lightweight Concrete. Badan Standardisasi Nasional, Jakarta, Indonesia.

Soong YHV, Sobkowicz MJ, Xie D (2022). Recent advances in biological recycling of polyethylene terephthalate (PET) plastic wastes. Bioengineering, 9(3), 98.

Sosoi G, Abid C, Barbuta M, Burlacu A, Balan MC, Branoaea M, Vizitiu RS, Rigollet F (2022). Experimental investigation on mechanical and thermal properties of concrete using waste materials as an aggregate substitution. Materials, 15(5), 1728.

Stratoura MC, Lazari GED, Badogiannis EG, Papadakis VG (2023). Perlite and rice husk ash re-use as fine aggregates in lightweight aggregate structural concrete-durability assessment. Sustainability, 15(5), 4217.

Tanash AO, Budiea AMA, Md Jaafar MF, Muthusamy K, Zulkarnain F (2025). Experimental study on the mechanical performance of polypropylene fiber-reinforced concrete incorporating palm oil fuel ash as partial cement replacement. Challenge Journal of Concrete Research Letters, 16(3), 115-124.

Tayeh BA, Alyousef R, Alabduljabbar H, Alaskar A (2021). Recycling of rice husk waste for a sustainable concrete: a critical review. Journal of Cleaner Production, 312, 127734.

Théréné F, Keita E, Naël-Redolfi J, Boustingorry P, Bonafous L, Roussel N (2020). Water absorption of recycled aggregates: measurements, influence of temperature and practical consequences. Cement and Concrete Research, 137, 106196.

Tladi M, Mashifana T, Sithole NT (2023). Utilization of plastic waste and waste rubber tyres to modify bitumen binder in road construction. Key Engineering Materials, 947, 131-138.

Wang H, Chen D, Guo R, Tian J, Li B (2023). A preliminary study on the improvement of gangue/tailing cemented fill by bentonite: flow properties, mechanical properties and permeability. Materials, 16(20), 6802.

Wang J, Li X, Zhang T, Chen Y, Wang T, Zhao Y (2022). Electro-reforming polyethylene terephthalate plastic to co-produce valued chemicals and green hydrogen. The Journal of Physical Chemistry Letters, 13(2), 622-627.

Xiong B, Falliano D, Restuccia L, Di Trapani F, Demartino C, Marano GC (2023). Mortar with substituted recycled PET powder: experimental characterization and data-driven strength predictive models. Journal of Materials in Civil Engineering, 35(9), 04023312.

Zahid M, Abbas YM, Shafiq N, Khan MI, Ismail FI (2024). Sustainable engineered geopolymer composites utilizing gamma-irradiated PET and graphene nanoplatelets: optimization and performance enhancement. Sustainability, 16(17), 7455.

Zareei SA, Ameri F, Dorostkar F, Ahmadi M (2017). Rice husk ash as a partial replacement of cement in high strength concrete containing micro silica: evaluating durability and mechanical properties. Case Studies in Construction Materials, 7, 73-81.

Zulkernain NH, Gani P, Ng CC, Uvarajan T (2021). Utilisation of plastic waste as aggregate in construction materials: a review. Construction and Building Materials, 296, 123669.


Related Articles