Research Articles | Challenge Journal of Concrete Research Letters

Predicting compressive strength of heavyweight concrete using deep neural networks and Box–Behnken design

Amir Hossein Derakhshan Nezhad, Seayf Allah Hemati, Omid Rezaifar


DOI: https://doi.org/10.20528/cjcrl.2025.04.002
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Abstract


This study investigates the prediction and evaluation of compressive strength in heavyweight concrete incorporating magnetite and steel slag, using two advanced modeling techniques: Deep Artificial Neural Networks (DANN) and Box-Behnken Response Surface Methodology (BBRSM). A total of 324 concrete specimens were prepared based on 36 unique mix designs. Non-destructive testing methods ultrasonic pulse velocity (UPV) and Schmidt rebound hammer (SRH) were employed to characterize material properties. The 28-day compressive strength of each sample was determined following ASTM C39 standards. Data from UPV and SRH tests, along with mix parameters such as the water-cement ratio, were used as inputs for both models. The DANN model, developed using a hybrid architecture combining Convolutional Neural Network (CNN) and Long Short-Term Memory (LSTM), achieved superior predictive performance, with a coefficient of determination (R²) of 0.9951 and a root mean square error (RMSE) of 0.0314 MPa. This corresponds to a coefficient of variation of just 0.045%, with a standard deviation error of 0.02% relative to the mean compressive strength of approximately 70 MPa. In contrast, the BBRSM model, employing a sixth-degree polynomial equation, yielded an R² of 0.9628 and a standard deviation of residuals of 1.36 MPa (about 1.94% of the average strength). The findings highlight the enhanced accuracy and efficiency of the Hybrid DANN model over the BBRSM approach. While both techniques offer practical, cost-effective alternatives to experimental testing, the DANN model is particularly well-suited for capturing complex nonlinear behaviors, whereas BBRSM remains valuable for optimization-oriented analysis.


Keywords


heavyweight concrete; deep artificial neural network; Box-Behnken response surface analysis; non-destructive techniques; modeling

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